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Friday 13 November 2009

Bit of cleaning, thinners, cillit bang, wire brush etc... then some paint....

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New ali bellhousing as well, not sure whether to paint or polish atm..

Tuesday 10 November 2009

Today I've spent all day in the garage, never even noticed how cold it was till I've just come out to see the lawn covered in frost! Brrrrr... I've lifted the motor out this morning after disconnecting everything, trailer has gone so I have tons more room to move about, with the car directly under the winch out it came.

Not wanting to remove the clutch as I want to see how the ali bellhousing fits I attached the engine right hand stand to the side of the block. trying the bell housing on I could see it was touching the starter ring on the flywheel so out came the carbide grinder and a little bit of fettling later, nothing touching.

Cleaned the left hand side of the engine which is quite corroded for a 2002 motor. It was the front in the Focus so someone may have had a modified body kit that let a lot of crap into the bay. It certainly is a lot worse condition than the 1.8 I had before. Cleaned it with a circular wire brush in the drill ready for a coat of engine enamel.. sprayed the sump with some HT matt black I had lying around to tidy it up.

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I've also remade the idler mount at the front which previously used the pas pump bracket which was very bulky and a bit over the top. With the hacksaw and welder the bracket is now much slimmer! I've put the front engine mount cover back on to keep any nasty stones off the cam belt and used that to mount the idler bracket. Just needs a bit paint.

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With the motor up on the stand I can see where the oil is coming from, there is a big leak at the back that will be OK to brass back over and although I though the plug was leaking it doesn't appear to be, maybe when its hot? Anyway, new plug and seal should sort that.